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GEMBA SUITE

Learning Resources

Guides & Learning Resources

Everything you need to learn lean methodology and use the Gemba Suite tools — from a first introduction to lean thinking to complete user guides for each app.

These guides are free to use and share under Creative Commons CC BY-NC-SA 4.0. They are written for healthcare improvement teams — ward managers, laboratory leads, biomedical scientists, service improvement practitioners, and clinical staff. No prior lean experience is required for the introductory guides.

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Introduction

New to Lean?

A plain-language introduction to lean thinking — what it is, where it comes from, and why it matters for healthcare teams. No jargon, no assumptions.

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Reference

Lean Glossary

Definitions for every lean term used across the Gemba Suite tools — Japanese originals, plain-language explanations, healthcare context throughout.

Browse glossary

Value Stream Mapping — Gemba-VSM

Full Guide

Value Stream Mapping with Gemba-VSM

The complete guide — VSM methodology, gemba observation skills, DOWNTIME wastes, and a full walkthrough of Gemba-VSM v6.0 including parallel paths, variation capture, and AI coaching export.

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Quick Start

VSM Quick Start

For experienced lean practitioners who already know VSM methodology. A concise reference covering the Gemba-VSM v6.0 tool — installation, tabs, fields, parallel paths, exports.

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Full Guide

Seeing Past the Chaos — Pathology & Diagnostics Edition

VSM tailored to pathology and diagnostic laboratories. Map specimen journeys from receipt to authorised report; covers IHC parallel paths, batch processing, and cycle time variation across sections.

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Full Guide

Seeing Past the Chaos — Clinical & Ward-Based Edition

VSM tailored to nursing, therapy, and clinical teams. Map patient pathways through assessment, investigation, and decision; covers diagnostic parallel paths, queues, and variation across shifts.

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A3 Problem Solving — Gemba-A3

Full Guide

A3 Thinking: PDCA Problem Solving with Gemba-A3

The complete guide — PDCA cycle, Art Smalley's four problem types, stage-gate discipline, evidence import, and a full walkthrough of Gemba-A3 v1.14 including AI coaching export.

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Quick Start

A3 Quick Start

For experienced lean practitioners who already know A3 methodology. A concise reference covering the Gemba-A3 v1.14 tool — problem types, tabs, nine sections, stage gate, imports, exports.

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Root Cause Analysis — Gemba-RCA

Full Guide

Root Cause Analysis with Gemba-RCA

The complete guide — why treating symptoms fails, Fishbone diagrams, evidence-based 5 Whys chains, Pareto prioritisation, root cause validation, and a full walkthrough of Gemba-RCA v1.2.

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Quick Start

RCA Quick Start

For experienced lean practitioners who already know RCA methodology. A concise reference covering the Gemba-RCA v1.2 tool — setup, Fishbone, 5 Whys, Pareto, exports, and suite connections.

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Full Guide

Process Behaviour Charts with Gemba-SPC

The complete guide to XmR charts, common and special cause variation, signal detection rules, Phase I and Phase II workflows, specification and capability, and a full walkthrough of Gemba-SPC v1.2 using Donald Wheeler methodology.

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Full Guide

Standard Work with Gemba-StandardWork

The complete guide to capturing work elements, VA/NNVA/NVA classification, takt time, work combination sheets, and QMS documentation, with a full walkthrough of Gemba-StandardWork v1.9.

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